Guide

Aftermarket Truck Fuel Tanks: Boost Efficiency & Range

The Ultimate Guide to Aftermarket Truck Fuel Tanks

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As truck owners look for ways to maximize efficiency and extend their driving range, aftermarket truck fuel tanks have become increasingly popular. These tanks offer a variety of options tailored to specific needs, enabling drivers to tackle long hauls with fewer fuel stops. This guide provides an in-depth look at the different types of aftermarket fuel tanks, their applications, and important features to consider when selecting the right tank for your truck.

Comparison of Aftermarket Truck Fuel Tanks

Type of Fuel Tank Material Capacity Range Applications Key Features
Replacement Fuel Tanks Steel, Aluminum 20 to 100 gallons Pickup trucks, vans Durable, legally compliant, easy install
Auxiliary Fuel Tanks Aluminum 30 to 70 gallons Long-distance travel, work trucks In-bed installation, increased range
Combo Tool Box Fuel Tanks Steel, Aluminum 30 to 50 gallons Work trucks, service vehicles Tool storage, space-saving design
DOT-Legal Refueling Tanks Steel 50 to 110 gallons Commercial vehicles, fleet operations Safe refueling, designed for transport
Side Mounted Tanks Steel 20 to 50 gallons Heavy-duty trucks FMCSA approved, customizable fittings

Understanding Aftermarket Fuel Tanks

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What Are Aftermarket Fuel Tanks?

Aftermarket fuel tanks are non-OEM (Original Equipment Manufacturer) tanks designed to replace or augment the fuel capacity of trucks. They cater to a variety of needs, from extending driving range to providing additional fuel storage for specific applications. These tanks are crucial for truck owners who frequently travel long distances or require more fuel for their work.

Benefits of Aftermarket Fuel Tanks

  1. Increased Fuel Capacity: Many aftermarket tanks provide larger capacities than standard tanks, reducing the frequency of fuel stops.
  2. Durability: Tanks made from high-quality materials like aluminized steel are built to withstand harsh conditions.
  3. Customization: Options for various sizes and configurations allow truck owners to find the perfect fit for their vehicle.
  4. Cost-Effectiveness: Aftermarket options often come at a lower price than OEM tanks, providing better value for money.

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Types of Aftermarket Fuel Tanks

Replacement Fuel Tanks

Replacement fuel tanks are designed to replace the factory-installed tank. They come in different materials, primarily aluminum and steel, and offer capacities that can significantly enhance the truck’s fuel range.

Key Features:

  • Made from durable materials like 12- and 14-gauge aluminized steel
  • Fully baffled to minimize fuel sloshing
  • Powder-coated for longevity
  • 50-state legal options available

Auxiliary Fuel Tanks

Auxiliary tanks are designed to complement the existing fuel tank, usually installed in the bed of the truck. They are ideal for long-distance haulers who need extra fuel capacity without frequent stops.

Key Features:

  • Lightweight aluminum construction for easy installation
  • Typically range from 30 to 70 gallons
  • Designed to fit snugly in the truck bed
  • Often equipped with a transfer pump for easy use

Combo Tool Box Fuel Tanks

These tanks combine the functionality of a fuel tank with storage for tools, making them ideal for contractors and service providers who need both fuel and tools readily available.

Key Features:

  • Dual functionality saves space in the truck bed
  • Available in various sizes to fit different truck models
  • Made from durable materials to withstand wear and tear

DOT-Legal Refueling Tanks

Designed primarily for commercial use, DOT-legal refueling tanks allow for safe transport of fuel to refuel vehicles in the field.

Key Features:

  • Designed to meet DOT regulations for safety
  • Available in larger capacities (50-110 gallons)
  • Built for easy loading and refueling

Side Mounted Tanks

These tanks are installed on the side of heavy-duty trucks, providing additional fuel capacity while maintaining the truck’s center of gravity.

Key Features:

  • FMCSA approved for safety standards
  • Customizable fittings to suit various applications
  • Made from robust materials for lasting performance

Choosing the Right Aftermarket Fuel Tank

When selecting an aftermarket fuel tank, consider the following factors:

  1. Compatibility: Ensure the tank fits your truck’s make and model. Websites like www.fleettruckparts.com and www.transferflow.com provide compatibility information.
  2. Material: Steel tanks are generally more durable, while aluminum tanks are lighter and more resistant to corrosion.
  3. Capacity Needs: Assess your travel needs to determine the appropriate tank size.
  4. Installation: Consider whether you can install the tank yourself or require professional assistance.
  5. Regulatory Compliance: Check that the tank meets local DOT and FMCSA regulations, especially for commercial use.

Technical Features Comparison

Feature Replacement Tanks Auxiliary Tanks Combo Tool Box Tanks DOT-Legal Tanks Side Mounted Tanks
Material Steel, Aluminum Aluminum Steel, Aluminum Steel Steel
Capacity Range 20-100 gallons 30-70 gallons 30-50 gallons 50-110 gallons 20-50 gallons
Baffled Design Yes Yes Yes Yes No
Powder Coated Yes No Yes No No
Installation Kit Included Yes Yes Yes Yes Yes
Warranty 6 years Varies Varies Varies Varies

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Conclusion

Aftermarket truck fuel tanks offer an excellent solution for truck owners seeking to enhance their vehicle’s fuel capacity and efficiency. With various types available—including replacement tanks, auxiliary tanks, combo tool boxes, DOT-legal tanks, and side-mounted tanks—there’s an option for every need. By considering factors such as material, capacity, and installation, truck owners can find the perfect fit for their requirements. Companies like www.transferflow.com, www.alumitank.com, and www.fleettruckparts.com are leading providers of these essential products, ensuring quality and reliability for all truck owners.

FAQ

What is an aftermarket fuel tank?
An aftermarket fuel tank is a non-OEM tank designed to replace or supplement the factory-installed fuel tank in a vehicle, offering improved capacity and functionality.

How do I know if an aftermarket tank is compatible with my truck?
You can check compatibility by consulting the manufacturer’s specifications or using resources from websites like www.fleettruckparts.com or www.transferflow.com.

What materials are aftermarket fuel tanks made from?
Aftermarket fuel tanks are primarily made from steel and aluminum, with steel tanks providing greater durability and aluminum tanks offering lightweight options.

Are aftermarket fuel tanks legal?
Yes, many aftermarket fuel tanks are designed to meet DOT and FMCSA regulations, but it’s essential to verify compliance based on your specific application.

How do I install an aftermarket fuel tank?
Installation procedures can vary by tank type. Basic kits often include all necessary components, but professional installation is recommended for complex setups.

What is the average capacity of aftermarket fuel tanks?
Aftermarket fuel tanks can range from as little as 20 gallons to over 100 gallons, depending on the type and intended use.

Can I use an auxiliary tank for gasoline?
Yes, there are auxiliary tanks designed for gasoline, but ensure the tank is specifically rated for gasoline use and complies with safety regulations.

What are the benefits of using a combo tool box fuel tank?
Combo tool box fuel tanks provide dual functionality, allowing for fuel storage and tool organization, which is ideal for service and contractor vehicles.

How do I maintain my aftermarket fuel tank?
Regularly inspect for leaks, ensure fittings are secure, and clean the tank periodically to prevent contaminants from affecting fuel quality.

Where can I purchase aftermarket fuel tanks?
Aftermarket fuel tanks can be purchased from specialized retailers like www.transferflow.com, www.alumitank.com, and www.fleettruckparts.com, among others.

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