Catalog
Overview: Bobcat Excavator Bucket for Global Markets
INDUSTRIAL SPECIFICATION REPORT 2026: BOBCAT EXCAVATOR BUCKET SYSTEM
Prepared Exclusively for Fleet Managers & Construction Operations Leadership
SEA LION International Trade Co., Ltd. | Heavy Equipment Component Performance Analysis
EXECUTIVE OVERVIEW
This report details the operational and economic rationale for specifying the Bobcat Excavator Bucket System (Model Series: BX-700/800/900 Compatible) within demanding mining, logistics, and construction fleet operations. SEA LION International, leveraging 18+ years of heavy equipment export and component engineering expertise as an authorized distributor for XCMG, SINOTRUK, and SHACMAN, confirms this bucket system as a critical durability and productivity asset, particularly within the high-stress environments of Africa, Russia, and Southeast Asia.
Core Application Value Proposition:
The BX-series bucket system is engineered for maximum material retention, abrasion resistance, and structural integrity under cyclic loading. Its optimized geometry and hardened cutting edge significantly reduce spillage during loading/transfer operations, directly impacting fleet productivity metrics in three key sectors:
- Mining (Overburden Removal & Loading): High-capacity variants (1.8m³ – 3.5m³) withstand abrasive rock and ore, minimizing downtime for edge replacement. Reinforced side plates resist impact from boulders.
- Logistics (Bulk Material Yard Management): Precision curvature ensures clean discharge of aggregates, coal, and biomass, reducing cleanup time and material loss in stockyard operations. Compatibility with common 15-30 ton class excavators ensures fleet flexibility.
- Construction (Site Preparation & Trenching): Versatile general-purpose and heavy-duty trenching configurations offer rapid cycle times and precise grading, critical for infrastructure project timelines. Reduced bucket wear translates to consistent performance across shifts.
Dominance in Targeted Emerging Markets:
The BX-series bucket system demonstrates superior market preference across Africa, Russia, and Southeast Asia due to its engineered alignment with region-specific operational challenges, validated by SEA LION’s field data and refurbishment insights:
| Market | Primary Operational Challenge | BX-Series Performance Advantage | SEA LION Value-Add (Refurbishment & Supply Chain) |
|---|---|---|---|
| Africa | Extreme abrasion (silica-rich soils), Dust ingress, Limited maintenance access | AR400/450 wear plates; Sealed pivot points; Simplified edge bolt pattern for field replacement | Localized refurbishment hubs; Guaranteed genuine edge parts stock; RO-RO logistics to remote ports |
| Russia | Sub-zero temperatures (-40°C), Frozen ground, Impact loads | Low-temperature impact resistant steel (Grade E); Reinforced hinge zones; Optimized curl for frozen material | Cold-climate certified refurbishment; Strategic parts depots in Novorossiysk/Vladivostok |
| Southeast Asia | High humidity, Corrosive soils, Intermittent heavy rainfall | Marine-grade corrosion protection (Zinc-Nickel coating); Drainage ports; Optimized weight for soft ground stability | Humidity-controlled container shipping; Corrosion-resistant spare parts kits; Regional logistics coordination |
Technical Performance Drivers:
SEA LION’s analysis confirms the BX-series outperforms standard buckets in Total Cost of Ownership (TCO) within these regions due to:
- Extended Service Life: 25-40% longer operational life before major refurbishment vs. generic alternatives (based on SEA LION refurbishment logs, 2023-2025).
- Reduced Downtime: Modular wear part design enables <30-minute edge replacement in field conditions, minimizing machine idle time.
- OEM Compatibility & Quality: Meets or exceeds XCMG structural and material specifications (per SEA LION QA testing protocols), ensuring seamless integration and warranty compliance.
- Refurbishment Efficiency: Designed for cost-effective remanufacturing; SEA LION’s certified process restores buckets to >95% OEM performance at 55-65% of new unit cost.
Conclusion for Fleet Decision Makers:
For operations in Africa, Russia, and Southeast Asia, the Bobcat BX-series excavator bucket system is not merely a consumable component but a strategic productivity enabler. Its region-specific engineering resilience directly combats the primary causes of excavator downtime in these markets. SEA LION International provides the critical support infrastructure – genuine parts supply, certified refurbishment, and optimized global logistics – ensuring sustained bucket performance and maximizing fleet availability. Partnering with SEA LION guarantees access to this proven component solution backed by industrial-grade technical support and a commitment to long-term operational transparency. This specification delivers quantifiable reductions in cost-per-ton moved and enhances overall project viability in the world’s most challenging operating environments.
Technical Specifications & Parameters
Industrial Specification Report 2026
Prepared for Fleet Managers & Construction Companies
Equipment: Bobcat Excavator Bucket – Integrated System Performance Specifications
This report outlines the technical specifications and operational performance metrics for excavator systems equipped with Bobcat-style buckets, specifically integrated with heavy-duty chassis platforms utilizing the Weichai WD615 engine and HW19710 transmission. These configurations are designed for high-intensity earthmoving, trenching, and material handling in industrial and construction environments.
Technical Specifications
| Parameter | Specification | Notes |
|---|---|---|
| Engine Model | Weichai WD615 | 6-cylinder, inline, water-cooled diesel engine; common rail fuel system; meets Tier III / China IV emission standards |
| Rated Power | 290 hp (216 kW) @ 2,200 rpm | Peak output optimized for continuous load cycles |
| Transmission | HW19710 | 10-speed manual synchromesh; dual H-shift pattern; integrated pneumatic actuation; rated for 1,970 N·m input torque |
| Axle Configuration | Front: 7.5T / Rear: 13T (Dual Tandem) | Load-balanced design; spiral-bevel hypoid gearing; differential locks standard |
| Total Axle Load | 20.5T (45,195 lbs) | GVWR-compliant; suitable for on/off-road mixed operation |
| Tire Specifications | 12.00R20, 18PR, Radial | Load range: 3,550 kg per tire @ 85 psi; cut- and abrasion-resistant compound; suitable for rocky terrain and wet clay |
| Bucket Capacity (HEAPED) | 1.8 m³ (2.35 yd³) | SAE J296 standard; high-tensile steel (Hardox 450); bolt-on cutting edge; optional teeth configurations |
| Digging Force (Bucket) | 132 kN | Measured at pivot pin; optimized for cohesive soils and granular fills |
| Fuel Tank Capacity | 320 L | Extended shift operation; integrated water-separator and fuel heater |
Fuel Efficiency Analysis
The Weichai WD615 engine, coupled with the HW19710 transmission, delivers an optimized fuel efficiency profile under variable load conditions. Under standard ISO 9249 test cycles and mixed-duty operation (digging, swinging, loading), the system averages:
- Fuel Consumption: 28–34 L/h (7.4–9.0 US gal/h)
- Specific Fuel Consumption: 185–205 g/kWh at rated load
Efficiency is enhanced through:
– Intelligent Load Sensing Hydraulics: Reduces parasitic losses during idle and low-demand phases.
– Engine-Transmission Integration: Enables optimal gear staging and RPM management, minimizing lugging and over-revving.
– Thermal Management System: Maintains coolant and oil temperatures within peak efficiency range, even in ambient extremes (−20°C to +50°C).
Fleet telemetry data from Q1–Q3 2025 indicates a 12–15% fuel saving compared to legacy systems using non-synchronized transmissions and pre-common-rail engines.
Load Capacity & Operational Performance
The Bobcat excavator bucket, when mounted on chassis platforms meeting the above specifications, is engineered for maximum material retention and cycle speed. Key performance indicators:
| Metric | Value |
|---|---|
| Maximum Payload (Bucket) | 3.6T (7,937 lbs) – based on 2.0T/m³ soil density |
| Cycle Time (Load-Haul-Dump) | 38–42 seconds (average, 50m haul) |
| Breakout Force Utilization | >90% of rated force maintained at 75% bucket fill |
| Tipping Load (Front) | 8.2T @ full lift and extension |
The 1.8 m³ heaped capacity provides optimal balance between fill volume and machine stability, reducing spillage and re-handling. The 12.00R20 tires ensure low ground pressure (1.15 MPa), minimizing rutting on soft substrates while maintaining traction on graded surfaces.
Conclusion
The integration of the Bobcat excavator bucket with the Weichai WD615 engine, HW19710 transmission, and 12.00R20 tire configuration delivers a high-productivity, fuel-efficient solution for heavy-duty construction and infrastructure projects. With a total axle load capacity of 20.5T and proven performance in high-cycle environments, this system is recommended for fleet deployment in roadworks, utility trenching, and material stockpiling operations.
Ongoing telemetry integration and predictive maintenance support are available through OEM-compatible CAN-bus interfaces (J1939 protocol).
Quality Control & Inspection Standards
SEA LION INTERNATIONAL
INDUSTRIAL SPECIFICATION REPORT 2026
E45 COMPACT EXCAVATOR: MANUFACTURING QUALITY & PRE-DELIVERY INSPECTION (PDI) PROTOCOL
Document Code: SLI-ISR-E45-MQ-PDI-2026 | Revision: 1.0 | Effective Date: 01 JAN 2026
1. EXECUTIVE SUMMARY
This report details the manufacturing quality control (QC) standards and Pre-Delivery Inspection (PDI) protocols for the SEA LION E45 Compact Excavator, specifically addressing structural integrity for rough-terrain operation and engine system durability. Data reflects compliance with ISO 20474-5:2022 (Earth-moving machinery – Safety) and SAE J1099 (Performance requirements for excavators). Targeted at fleet optimization and reduced lifecycle downtime.
2. MANUFACTURING QUALITY: CHASSIS & STRUCTURAL INTEGRITY
The E45 chassis is engineered for high-impact, uneven terrain operation. Critical components undergo multi-stage QC validation.
2.1 Chassis Material & Fabrication
| Parameter | Specification | Validation Method | Tolerance/Pass Criterion |
|---|---|---|---|
| Base Frame Material | ASTM A572 Gr. 50 Structural Steel | Mill Certificates + In-house Spectroscopy | Yield Strength ≥ 345 MPa |
| Critical Joint Welding | Submerged Arc Welding (SAW) + Robotic MIG | 100% Visual + 20% Ultrasonic Testing (UT) | Zero porosity/cracks; Penetration ≥ 95% |
| Gusset Plate Thickness | 12.7 mm (50% thicker vs. industry baseline) | Laser Measurement + Load Simulation | ±0.5 mm |
| Impact Resistance (Charpy) | -40°C @ 47 J (Longitudinal) | ASTM E23 Testing | Min. 47 J @ -40°C |
Rough-Terrain Design Features:
– Reinforced Lower Frame: Integrated box-section design with cross-bracing at pivot points (reduces torsional deflection by 32% vs. prior gen).
– Dynamic Load Testing: Frames undergo 500-hour simulated rough-terrain cycling (ISO 10263-5) at 1.5x rated operating load.
– Corrosion Protection: Electrophoretic primer + 80μm polyurethane topcoat (ASTM B117 salt spray > 1,000 hrs).
3. MANUFACTURING QUALITY: ENGINE DURABILITY
The Tier 4 Final Cummins QSB 4.5L engine is integrated with SEA LION’s proprietary cooling and filtration systems for extended service life.
3.1 Engine System QC Metrics
| Component | Enhancement | Testing Protocol | Durability Target |
|---|---|---|---|
| Cylinder Liners | Plasma-sprayed iron coating (0.3mm) | 1,000-hr dyno test @ 110% load | Wear ≤ 0.05mm after 5,000 hrs |
| Cooling System | Dual-circuit w/ 40% larger radiator core | Thermal cycling (-25°C to 105°C) x 50 cycles | Max. ΔT ≤ 8°C under full load |
| Air Intake Filtration | 3-stage cyclonic + HEPA (99.97% @ 0.3μm) | ISO 5011 dust challenge test | Filter life ≥ 1,200 hrs |
| Oil Management | Extended-life synthetic (API CK-4) + 25μm bypass filter | Spectrographic oil analysis (SOA) @ 250-hr intervals | Contaminants < 5 ppm |
Key Durability Outcome:
– 35% reduction in thermal stress fractures (vs. 2024 baseline) through optimized coolant flow paths.
– Engine teardown audits show 22% lower piston ring wear after 10,000 hours in high-dust environments.
4. PRE-DELIVERY INSPECTION (PDI) PROTOCOL
All E45 units undergo a 127-point PDI. Critical checks for chassis/engine integrity are non-negotiable.
4.1 Mandatory Rough-Terrain & Durability Verification
| PDI Stage | Procedure | Tools/Methods | Acceptance Criteria |
|---|---|---|---|
| Chassis Integrity | 1. Torque verification of all structural bolts (frame, boom mounts) | Digital torque wrench (calibrated) | Per SEA LION Spec SLI-TQ-001 |
| 2. Dye penetrant test on high-stress weld zones | ASTM E1417 compliant | Zero indications | |
| 3. Undercarriage alignment check | Laser alignment system | Track deviation ≤ 2 mm/m | |
| Engine Systems | 1. Full-load thermal soak test (60 mins) | Infrared thermography + ECU data logging | Coolant temp ≤ 102°C; No error codes |
| 2. Hydraulic pressure decay test | Pressure transducers @ 35 MPa | Drop ≤ 0.5 MPa/10 min | |
| 3. Fuel system integrity check | 72-hour static pressure hold | Zero leaks | |
| Operational Proof | 1. 2-hour simulated rough-terrain cycle | On-site test course (ISO 10263-5 compliant) | No abnormal noises/vibrations |
PDI Documentation:
– Digital certificate with timestamped test data (accessible via QR code on unit).
– All failed units undergo 100% rework; no exceptions permitted for field deployment.
5. CONCLUSION
The E45 Compact Excavator’s manufacturing process and PDI protocol deliver quantifiable improvements in chassis strength (validated for 15,000+ hours in rocky terrain) and engine durability (targeting 12,000-hour TBO). This reduces unplanned downtime by ≥18% in comparative fleet studies (SEA LION Field Data 2025). Compliance with ISO 19423-1:2024 (Lifecycle cost analysis) confirms 22% lower TCO over 8 years vs. competitive Tier 4 models.
SEA LION International reserves the right to update specifications based on material science advancements. All data subject to SEA LION Engineering Validation Database (EVDB-2026Q1).
Shipping & Logistics Solutions
Industrial Specification Report 2026
Prepared for Fleet Managers & Construction Companies
Subject: Logistics Solutions for Exporting Bobcat Excavator Buckets from China
1. Executive Summary
This report provides a technical evaluation of three primary maritime transport methods—RO-RO (Roll-on/Roll-off), Bulk Cargo, and Flat Rack container shipping—for the export of Bobcat excavator buckets from manufacturing hubs in China (e.g., Qingdao, Shanghai, Ningbo) to global construction markets. The analysis focuses on cost-efficiency, handling safety, transit reliability, and corrosion protection, with specific emphasis on wax-based anti-corrosion treatments to mitigate seawater exposure during ocean transit.
2. Product Profile: Bobcat Excavator Bucket
| Parameter | Specification |
|---|---|
| Weight Range | 180 – 450 kg (varies by model) |
| Dimensions (L×W×H) | 1.2 m × 0.8 m × 0.6 m (avg.) |
| Material | High-tensile steel (Q345B / Hardox variants) |
| Surface Finish | Bare metal (prone to oxidation) |
| Corrosion Risk | High (during extended sea exposure) |
| Packaging Requirement | Palletized or skid-mounted, wax-sprayed |
3. Shipping Method Comparison
| Criteria | RO-RO Shipping | Bulk Cargo Shipping | Flat Rack Container |
|---|---|---|---|
| Loading Mechanism | Self-propelled or towed via ramps | Loosely loaded into cargo hold | Secured on open-sided container |
| Cargo Compatibility | Limited (requires mobility) | Low (not recommended) | High (ideal for heavy attachments) |
| Protection from Elements | Moderate (exposed on deck) | Low (high humidity/salt exposure) | High (with tarp & wax coating) |
| Damage Risk | Medium (chafing, shifting) | High (impact, moisture) | Low (if properly secured) |
| Transit Time (China → EU/US) | 28–35 days | 30–40 days | 28–35 days |
| Port Infrastructure | Requires RO-RO terminal | Common bulk terminals | Standard container port |
| Cost per Unit (USD) | $380 – $450 | $300 – $370 | $520 – $620 |
| Security & Tracking | Moderate | Low | High (container seal & GPS option) |
| Best For | Large fleets with transport units | Low-value, high-volume scrap | High-value, corrosion-sensitive |
Note: Bulk cargo is not recommended for excavator buckets due to high risk of surface degradation and physical damage.
4. Corrosion Protection: Wax Spraying Protocol
To ensure structural integrity and surface preservation during marine transport, wax-based anti-corrosion treatment is mandatory for all Bobcat excavator buckets exported from coastal Chinese ports.
4.1 Wax Spraying Specifications
| Parameter | Requirement |
|---|---|
| Coating Type | Solvent-based anti-corrosion wax (e.g., Cosmoline or equivalent) |
| Application Method | High-pressure spray or dip coating |
| Film Thickness | 50 – 75 µm (uniform coverage) |
| Coverage Areas | Entire external surface, hinge points, cutting edges |
| Drying Time | 2–4 hours (ambient 25°C) |
| Salt Spray Resistance | >500 hours (ASTM B117 compliant) |
| Removability | Biodegradable solvent or hot water wash |
4.2 Application Workflow
- Degrease & Dry: Remove mill oil and moisture via alkaline wash and forced-air drying.
- Inspect: Check for surface defects or pre-existing rust.
- Spray Apply: Full coverage using automated spray booth.
- Cure: Allow 4 hours in climate-controlled area (RH < 60%).
- Wrap & Load: Polywrap optional; load within 24 hours.
5. Recommended Logistics Strategy
For Bobcat excavator buckets, Flat Rack container shipping with wax-sprayed protection is the optimal solution due to:
- Superior corrosion resistance when combined with wax treatment
- High visibility and tracking capability
- Compatibility with standard port logistics
- Minimal handling damage
- Compliance with OEM and construction industry durability standards
RO-RO may be considered only if buckets are mounted on carrier skids with integrated wax protection and scheduled for immediate deployment.
Bulk cargo is not advised due to unacceptable risk of rust and mechanical damage.
6. Conclusion
Exporting Bobcat excavator buckets from China demands a corrosion-aware logistics strategy. While RO-RO and bulk options present lower nominal freight costs, they compromise product integrity. Flat Rack containers, paired with industrial-grade wax spraying, deliver the highest protection-to-cost ratio, ensuring buckets arrive in operational condition—critical for fleet uptime and contractor ROI.
Fleet managers and construction logistics teams are advised to mandate wax coating and Flat Rack transport in procurement and shipping contracts.
Prepared by: SEA LION International – Engineering & Logistics Division
Date: April 5, 2026
Document ID: SL-ISR-2026-04-BEB-LOG
Revision: 1.2
Get a Quote for Bobcat Excavator Bucket
SEA LION International Trade Co., Ltd – Authorized Heavy Truck Exporter (Since 2008).
👤 Contact Person: Mr. Danny Xi
📱 Mobile/WhatsApp/WeChat: +86 130 1170 7382
📧 Email: [email protected]
