Guide

Extra Fuel Tanks for Trucks: Maximize Your Driving Range

The Ultimate Guide to Extra Fuel Tanks for Trucks

IN-BED AUXILIARY FUEL TANKS - Transfer Flow

When it comes to enhancing your truck’s fuel capacity and convenience, extra fuel tanks are a game-changer. Whether you’re a long-haul trucker, an outdoor enthusiast, or simply someone who prefers the convenience of fewer fuel stops, installing an auxiliary fuel tank can significantly impact your driving experience. In this guide, we will explore various types of extra fuel tanks, their applications, installation processes, and key considerations to help you make an informed decision.

Types of Extra Fuel Tanks for Trucks

Type of Tank Capacity Range Material Applications Key Features
In-Bed Auxiliary Tanks 37 to 100 gallons Aluminized Steel Long hauls, RVing, off-roading Auto-transfer, seamless integration
DOT-Legal Refueling Tanks Varies (consult vendor) Steel or Aluminum Commercial use, legal refueling Compliance with DOT regulations
Combination Tank/Toolbox 30 to 100 gallons Aluminum or Steel Work trucks, utility vehicles Dual functionality, secure storage
Custom Tanks Customizable Varies Specific vehicle models Tailored fit and functionality
Gravity Feed Tanks Varies Steel or Aluminum Simple transfer systems No pumps required, gravity operation
Fuel Transfer Systems Varies Aluminum Equipment fueling, multi-vehicle use Automated fuel transfer options

Understanding Auxiliary Fuel Tanks

Transfer Flow, Inc. - Aftermarket Fuel Tank Systems - Fuel Tank Systems

Auxiliary fuel tanks serve as an extension of your truck’s fuel system. They increase the total fuel capacity, allowing drivers to travel longer distances without frequent stops. Many products are available from various manufacturers, including Transfer Flow, ATI Tank, and KSH Fuel Products, each offering unique features tailored to different applications.

Benefits of Extra Fuel Tanks

  1. Extended Driving Range: More fuel means you can travel further without stopping, making long trips more efficient.
  2. Cost Efficiency: Filling up less frequently can save money, especially when fuel prices are high.
  3. Convenience: Fewer stops at gas stations provide a more seamless driving experience.
  4. Emergency Preparedness: Having extra fuel on hand can be crucial in remote areas or during emergency situations.

Popular Brands and Their Offerings

  • Transfer Flow: Known for high-quality in-bed auxiliary tanks and aftermarket fuel systems. Their TRAX 4™ system ensures smooth fuel transfer without manual intervention.
  • ATI Tank: Offers user-friendly diesel fuel tanks with easy installation kits, making it ideal for DIY enthusiasts.
  • KSH Fuel Products: Provides a range of aluminum tanks designed for various truck models, focusing on durability and stability.

Installation Considerations

Installing an auxiliary fuel tank is generally straightforward, but there are a few things to keep in mind:

  • Compatibility: Ensure the tank is compatible with your truck’s make and model.
  • Installation Kit: Most manufacturers, like ATI Tank, offer installation kits that include all necessary components.
  • Legal Compliance: Verify that the tank meets DOT regulations, especially for commercial use.
  • Space and Weight: Consider the available space in your truck bed and the additional weight of the tank when full.

Key Features to Look For

  1. Material Quality: Tanks made from aluminized steel or aluminum are preferred for durability and resistance to corrosion.
  2. Safety Features: Look for security features such as lockable caps and rollover protection.
  3. Efficiency: Auto-transfer systems that allow seamless refueling without manual operation can enhance convenience.
  4. Baffles: Internal baffles improve stability and reduce fuel sloshing during transit.

Technical Features Comparison

Brand Capacity Options Material Safety Features Transfer System Warranty
Transfer Flow 37 to 100 gallons Aluminized Steel Rollover protection Auto-transfer (TRAX 4™) Limited lifetime
ATI Tank Customizable Steel/Aluminum Lockable caps Manual transfer 1 year
KSH Fuel Products 30 to 100 gallons Polished Aluminum Baffles for stability Gravity feed option 2 years
Fuel Box 30 to 100 gallons Aluminum Locking toolbox feature Auto transfer (optional) 1 year
Tractor Supply Co. Varies Steel Safety valves Gravity or pump options 1 year

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Conclusion

Extra fuel tanks for trucks are an essential accessory for anyone who values efficiency, convenience, and extended driving range. With a variety of options available, including in-bed auxiliary tanks, combination tanks/toolboxes, and custom solutions, there is a product to meet every need. Leading brands like Transfer Flow, ATI Tank, and KSH Fuel Products offer high-quality, reliable solutions for truck owners. When selecting an auxiliary fuel tank, consider factors such as capacity, material, safety features, and compatibility with your vehicle to ensure a seamless experience.

FAQ

What is an auxiliary fuel tank?
An auxiliary fuel tank is an additional fuel storage solution installed in a truck to increase its overall fuel capacity, allowing for longer travel distances without the need to refuel frequently.

How do I choose the right size tank?
Select a tank size based on your typical travel distance, vehicle type, and specific needs, ensuring it fits well in your truck’s bed and complies with any legal requirements.

Are auxiliary fuel tanks legal?
Yes, but they must meet specific regulations set by the Department of Transportation (DOT) to ensure safe and legal operation, especially for commercial use.

Can I install an auxiliary fuel tank myself?
Yes, many auxiliary fuel tanks come with installation kits that include all necessary components, making DIY installation feasible for those with basic mechanical skills.

What material is best for auxiliary fuel tanks?
Aluminized steel and aluminum are preferred materials due to their durability, resistance to corrosion, and lightweight properties.

What safety features should I look for?
Look for features such as rollover protection, lockable caps, and internal baffles to ensure fuel stability and safety during transport.

How does an auto-transfer fuel system work?
An auto-transfer system automatically moves fuel from the auxiliary tank to the factory tank as needed, usually without requiring manual intervention, enhancing convenience during travel.

How do I maintain my auxiliary fuel tank?
Regularly inspect for leaks, corrosion, or damage, and ensure all connections and fittings are secure. Follow manufacturer guidelines for any specific maintenance recommendations.

What brands are known for high-quality fuel tanks?
Brands like Transfer Flow, ATI Tank, and KSH Fuel Products are recognized for their quality and reliability in the auxiliary fuel tank market.

Can auxiliary fuel tanks be customized for specific vehicles?
Yes, many manufacturers offer custom options to ensure tanks fit specific truck models and meet individual needs.

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