Guide

Truck Mounted Fuel Tanks: Enhance Capacity & Performance

Ultimate Guide to Truck Mounted Fuel Tanks

Transfer Flow, Inc. - Aftermarket Fuel Tank Systems - Fuel Tank Systems

Truck mounted fuel tanks are essential for truck owners looking to extend their fuel capacity and enhance the performance of their vehicles. Whether you are a long-haul truck driver, an off-road adventurer, or someone who simply wants added convenience, understanding the different types of fuel tanks available can help you make an informed decision. In this comprehensive guide, we will explore the various types of truck mounted fuel tanks, their applications, features, and key factors to consider when purchasing one.

Comparison Table of Truck Mounted Fuel Tanks

Type Capacity Range Ideal Use Case Material Key Features
In-Bed Auxiliary Tanks 37 – 100 gallons Long hauls, RVing, off-roading Aluminum, Steel Auto-transfer, seamless integration
DOT-Legal Refueling Tanks Varies Commercial applications, construction Aluminum FMCSA approved, pressure tested
Fuel Tank & Tool Box Combo 40 – 60 gallons Work trucks, construction sites Aluminum Dual function, space-saving design
High-Capacity Replacement Varies Daily drivers needing more capacity Aluminum, Steel OEM spec, easy installation
Side Mounted Tanks Varies Medium to heavy-duty trucks Aluminum, Steel Customized fittings, structural integrity

Types of Truck Mounted Fuel Tanks

In-Bed Auxiliary Tanks

In-bed auxiliary tanks are designed to fit within the truck bed, providing additional fuel capacity without sacrificing space. They are ideal for long-haul driving, RVing, and off-roading adventures. Most models, such as those from Transfer Flow, feature an auto-transfer system, allowing for seamless fuel transfer to the main tank without manual intervention. Available in sizes ranging from 37 to 100 gallons, these tanks are typically made from durable materials like aluminum or steel.

DOT-Legal Refueling Tanks

For commercial applications, DOT-legal refueling tanks are essential. These tanks meet the stringent regulations set by the Department of Transportation, making them suitable for industries like construction and transportation. They are designed for high-capacity fuel storage and are often pressure tested for safety. Companies like Transfer Flow and Elite Truck offer these tanks, ensuring compliance with FMCSA standards.

Fuel Tank & Tool Box Combos

Fuel tank and tool box combos are perfect for work trucks that require both fuel storage and tool organization. These dual-function units save space and provide convenience for workers on job sites. The combination of a fuel tank and tool box allows for easy access to tools while keeping fuel secure and compliant. Many models are available in various capacities, catering to different truck sizes and needs.

High-Capacity Replacement Tanks

High-capacity replacement tanks are designed to replace the original fuel tank of your truck, offering a significant increase in fuel storage. These tanks are ideal for daily drivers who need more range without frequent refueling. Made from high-quality materials, they are built to OEM specifications for a perfect fit and easy installation. Brands like Transfer Flow are well-known for their high-capacity tanks that enhance performance.

Side Mounted Tanks

Side mounted tanks are suitable for medium to heavy-duty trucks that require additional fuel storage without altering the truck’s existing structure. These tanks are customizable in terms of size and fittings, making them versatile for various applications. They meet necessary safety standards and are built with structural integrity in mind, ensuring reliability in demanding environments.

Features to Consider When Choosing a Truck Mounted Fuel Tank

When selecting a truck mounted fuel tank, there are several important features to consider:

Capacity

Determine the capacity you need based on your typical driving patterns and fuel consumption. Larger tanks are ideal for long-distance travel, while smaller tanks may be sufficient for everyday use.

Material

Most fuel tanks are made from aluminum or steel. Aluminum tanks are lighter and resistant to rust, while steel tanks may offer more durability in rugged conditions.

Compliance and Safety

Ensure the tank is compliant with DOT regulations if you plan to use it for commercial purposes. Look for tanks that are FMCSA approved and pressure tested for safety.

Installation

Consider how easy the tank is to install. Many manufacturers provide all necessary parts and detailed instructions, making the process smoother.

Additional Features

Look for features such as auto-transfer systems, internal baffles for stability, and compatibility with tool boxes for added convenience.

Technical Comparison of Truck Mounted Fuel Tanks

Brand/Model Capacity Material Compliance Special Features
Transfer Flow In-Bed Auxiliary 37-100 gal Aluminum DOT Auto-transfer, TRAX 4 system
RDS 60 Gallon Combo 60 gal Aluminum DOT Toolbox integration
SouthTowns Side Mounted Tank Varies Steel FMCSA Customizable fittings
Elite Truck 91 Gallon Tank 91 gal Aluminum DOT High efficiency fuel transfer
Tractor Supply Refueling Tank Varies Aluminum DOT Designed for commercial use

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Conclusion

Truck mounted fuel tanks are an essential investment for truck owners looking to enhance their vehicle’s performance and extend their driving range. With various options available, including in-bed auxiliary tanks, DOT-legal refueling tanks, and fuel tank/tool box combos, it’s crucial to choose the right type based on your specific needs. Factors like capacity, material, compliance, and installation ease should guide your decision-making process. Brands like Transfer Flow, Elite Truck, and SouthTowns Specialties offer high-quality options that cater to diverse requirements.

FAQ

What is an in-bed auxiliary fuel tank?
An in-bed auxiliary fuel tank is a tank designed to fit within the truck bed, providing additional fuel capacity for long hauls, RVing, and off-roading. It often features an auto-transfer system for seamless fuel transfer to the main tank.

Are DOT-legal refueling tanks necessary for commercial use?
Yes, DOT-legal refueling tanks are essential for commercial applications as they comply with safety regulations set by the Department of Transportation, ensuring safe transport of fuel.

What materials are truck mounted fuel tanks made from?
Truck mounted fuel tanks are commonly made from aluminum or steel, with aluminum being lightweight and rust-resistant, while steel offers durability and strength.

How do I install a truck mounted fuel tank?
Most manufacturers provide all necessary installation parts and instructions, making it easier for users to install the tanks themselves or have them professionally installed.

Can I use a fuel tank/tool box combo for work?
Yes, fuel tank/tool box combos are designed for work trucks, providing both fuel storage and tool organization in a space-efficient manner.

What are the benefits of high-capacity replacement tanks?
High-capacity replacement tanks increase your truck’s fuel storage, allowing for longer trips without frequent refueling, making them ideal for daily drivers.

Do side-mounted tanks meet safety standards?
Yes, side-mounted tanks are designed to meet FMCSA and DOT safety standards, ensuring they are safe for use in medium and heavy-duty trucks.

What is the TRAX 4 system?
The TRAX 4 system is an innovative operating system offered by Transfer Flow that ensures smooth and efficient fuel transfers without requiring manual intervention.

How can I determine the right capacity for my needs?
Assess your typical driving patterns, fuel consumption, and how far you usually travel without refueling to determine the appropriate tank capacity for your requirements.

Where can I purchase truck mounted fuel tanks?
Truck mounted fuel tanks can be purchased from various retailers, including specialized websites like www.transferflow.com, elitetruck.com, and www.tractorsupply.com, among others.

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