Guide

Fuel Transfer Tanks: Essential Guide for Pickup Truck Owners

The Ultimate Guide to Fuel Transfer Tanks for Pickup Trucks

IN-BED AUXILIARY FUEL TANKS - Transfer Flow

Fuel transfer tanks are essential for pickup truck owners who require additional fuel capacity for their adventures, work, or daily commutes. Whether you’re hauling equipment, going on long road trips, or simply want the convenience of extra fuel, understanding the different types of fuel transfer tanks can help you make an informed decision. This comprehensive guide will cover everything you need to know about fuel transfer tanks, including their benefits, types, key features, and installation tips.

Comparison Table of Fuel Transfer Tanks

Type of Tank Capacity Range Material Best For Notable Features
In-Bed Auxiliary Fuel Tanks 37 – 100 gallons Steel/Aluminum Long hauls, RVing, Off-roading Auto-transfer system, TRAX 4™ operating system
DOT-Legal Refueling Tanks 30 – 100 gallons Steel/Aluminum Commercial use, Transport vehicles Meets DOT regulations, secure refueling
Fuel Tank and Toolbox Combos 40 – 100 gallons Aluminum Work trucks, Utility vehicles Combines storage and fuel capacity
High-Capacity Replacement Tanks 50 – 100 gallons Steel Heavy-duty applications OEM fit, increased range
Low Profile Transfer Tanks 30 – 50 gallons Aluminum Under truck bed covers Designed for streamlined look, lower height

Understanding Fuel Transfer Tanks

Transfer Flow, Inc. - Aftermarket Fuel Tank Systems - Fuel Tank Systems

Fuel transfer tanks are designed to provide additional fuel storage for pickup trucks. They can be used for various applications, such as long-distance travel, off-roading, or work-related tasks. Knowing the specific needs of your vehicle and usage will help you select the right tank.

Benefits of Fuel Transfer Tanks

  1. Extended Driving Range: With additional fuel capacity, you can travel longer distances without the need to refuel frequently. This is especially beneficial for long-haul trips and remote area excursions.

  2. Convenience: Having extra fuel on hand eliminates the stress of running out of gas, particularly in areas with limited refueling options.

  3. Cost-Effectiveness: Purchase fuel in bulk at lower prices, helping you save on fuel costs over time.

  4. Versatility: Many tanks can be customized for specific needs, with features like integrated toolboxes or specialized fittings.

Types of Fuel Transfer Tanks

Fuel transfer tanks come in various types, each designed for specific purposes. Below are the most common types of tanks available:

In-Bed Auxiliary Fuel Tanks

In-bed auxiliary fuel tanks are perfect for those looking to add significant fuel capacity without sacrificing vehicle space. Available in sizes from 37 to 100 gallons, these tanks integrate seamlessly with pickup trucks and often include advanced features like auto-transfer systems.

DOT-Legal Refueling Tanks

For those in commercial industries, DOT-legal refueling tanks are essential. These tanks comply with U.S. Department of Transportation regulations, making them suitable for transport of fuel in a legal and safe manner. They typically come in a range of capacities and are designed for use with various types of vehicles.

Fuel Tank and Toolbox Combos

These innovative tanks blend functionality by providing both fuel storage and tool storage in one unit. Ideal for work trucks, they maximize efficiency by saving space and allowing easy access to tools while on the road.

High-Capacity Replacement Tanks

High-capacity replacement tanks are designed to replace factory-installed tanks, offering greater fuel storage. These tanks are typically used in heavy-duty applications where extended range is essential, such as for towing or hauling.

Low Profile Transfer Tanks

Low profile transfer tanks are designed to be discreet, fitting beneath truck bed covers. Their lower height keeps the tank out of sight while still providing ample fuel storage. They are a great option for those who want to maintain a sleek appearance.

Key Features to Consider

When choosing a fuel transfer tank, several key features should be considered to ensure you select the best option for your needs.

Material

Most fuel transfer tanks are made from either aluminum or steel. Aluminum tanks are lightweight and resistant to rust, while steel tanks offer durability and strength. Choose the material that best fits your usage requirements.

Capacity

Consider your fuel needs when determining tank capacity. Ranging from 30 to 100 gallons, it’s essential to select a size that accommodates your travel distance without overburdening your vehicle.

Installation

Some tanks come with comprehensive installation kits, while others may require professional installation. Assess your mechanical skills and consider hiring a professional if needed.

Safety Features

Ensure the tank comes with safety features such as rollover valves, drain fittings, and manual sight gauges. These features enhance the tank’s safety and functionality.

Compliance

Always check if the tank complies with local regulations, especially if you plan to use it for commercial purposes.

Technical Features Comparison

Feature In-Bed Auxiliary Tank DOT-Legal Refueling Tank Toolbox Combo Tank High-Capacity Replacement Tank Low Profile Transfer Tank
Material Steel/Aluminum Steel/Aluminum Aluminum Steel Aluminum
Capacity 37 – 100 gallons 30 – 100 gallons 40 – 100 gallons 50 – 100 gallons 30 – 50 gallons
Auto-Transfer System Yes No No No No
DOT Compliance Yes Yes Yes Yes Yes
Installation Kit Included Yes Yes Yes Yes Yes
Safety Features Yes Yes Yes Yes Yes

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Conclusion

Fuel transfer tanks are a smart investment for pickup truck owners who require additional fuel capacity for various applications. With a wide range of types, materials, and sizes available, there’s a tank to suit every need. By considering factors like capacity, installation, and safety features, you can choose the right fuel transfer tank to enhance your vehicle’s performance and convenience. Brands like Transfer Flow, Elite Truck, and others offer high-quality options that stand out in the market.

FAQ

What is a fuel transfer tank?
A fuel transfer tank is an auxiliary tank designed to increase fuel capacity for pickup trucks. They can store gasoline, diesel, or other fuels and are used for various applications from long-haul travel to work-related tasks.

Why should I choose an auxiliary fuel tank?
Auxiliary fuel tanks allow you to extend your driving range without frequent refueling stops, save money by purchasing fuel in bulk, and provide convenience when traveling in remote areas.

What sizes do fuel transfer tanks come in?
Fuel transfer tanks typically range from 30 gallons to over 100 gallons, depending on the type and purpose of the tank.

Are fuel transfer tanks safe?
Yes, when properly installed and maintained, fuel transfer tanks are safe. Look for tanks with built-in safety features like rollover valves and proper venting.

Can I install a fuel transfer tank myself?
Many fuel transfer tanks come with installation kits and instructions, allowing for DIY installation. However, if you’re unsure, it’s best to hire a professional.

What materials are fuel transfer tanks made from?
Fuel transfer tanks are commonly made from aluminum or steel. Aluminum is lightweight and rust-resistant, while steel offers strength and durability.

Do I need to comply with regulations for fuel transfer tanks?
Yes, especially for commercial use. Ensure that the tank you choose complies with local and federal regulations, such as those set by the DOT.

Where can I buy fuel transfer tanks?
Fuel transfer tanks can be purchased from various retailers, including specialized websites like www.transferflow.com, elitetruck.com, tankretailer.com, and others.

What is an auto-transfer system?
An auto-transfer system automatically transfers fuel from the auxiliary tank to the main fuel tank without manual intervention, enhancing convenience during travel.

How do I maintain a fuel transfer tank?
Regularly inspect the tank for leaks, corrosion, and damage. Clean the tank as needed and ensure that all safety features are functioning properly.

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